Side-Stream Phosphorus Recovery in Activated Sludge Processes

Precipitation of mineral phosphates from wastewater treatment processes is an excellent method for phosphorus recovery, leading to the formation of compounds with high fertilizing value. Conventionally, P-precipitation processes are mostly applied to supernatant of anaerobic sludge digestates, due to their high P and N residual contents. This study concerns P-recovery in a pilot-scale side-stream reactor from aerobic (activated sludge) wastewater liquor. The effect of process retention time and pH was determined using sodium hydroxide and calcium hydroxide as alternative pH buffer reagents, in both synthetic and real wastewater. Equilibrium mass balance calculations were first applied to estimate the theoretical final composition of P-precipitates under different process conditions; then, actual precipitation experiments were carried out with synthetic wastewater to define optimal process operating parameters in controlled conditions. Results showed that phosphorus precipitation was affected mainly by solution pH and did not significantly depend on the reactor’s retention time. These findings were validated by operating the process with real wastewater: on average, 61.2% and 90.4% phosphorus precipitation (recovery) were achieved at pH = 8.5 and 9.0 under a controlled Mg:NH4:P molar ratio of 5:5:1, using sodium hydroxide as acidity buffer. The main fraction of final precipitates consisted of calcium phosphate compounds, while struvite, bobierrite and calcite showed up in smaller proportions. It was also shown that dosage of calcium hydroxide for pH adjustment, without any other chemicals for molar ratios adjustment of the solution, has great potential for P recovery in the form of a calcium phosphate-rich precipitate, usable for fertilizer, with 75.6% phosphorus removal in mineral form at pH = 8.5. The process is much less costly to operate than struvite precipitation, and more energetically sustainable. This scheme could be ideally suited for application in facilities operating under an enhanced phosphorus removal process scheme.